LS130-110高速淋水片自動熱成型機

 

一．技術參數： 

設備型號	LS130-110
處理物料	PP、PET、PS、PVC、PLA
片材最大寬度	1150mm
片材厚度	0.2~1.5mm
最快成型次數	12次/min
最大成型面積	1250x1000mm
最大成型深度	150mm
整機總功率	約135Kw
整機尺寸	10M*2.6M*2.1M
使用電源	380V三相四線
整機重量	約10T
水源	冷卻水源或自來水
氣源	0.8MPa

 

二．機組特點：

1.成型組與橫切刀架組合連接，適用于各類型片材熱塑負壓成型，尤其適應冷凝器淋水塑片負壓成型。 

2.機器與搭配的模具設計有重復段。制品每版對接處不產生接紋線條。 

3.工作模臺適應模具面積最大寬1100x長1300mm，適應制品剪切后面積1000*1250.

 

三．片材生產工藝：

→塑片上料→預熱→負壓成型→脫模→橫切。

 

四．設備組成：

序號	名稱	數量
A	放片架	1臺
B	成型機	1臺
C	橫切機	1臺
D	廢邊卷取機	1臺
E	電氣控制系統	1套

五、  單機組成：

A、   放片架：

● 氣動抬片，減輕操作者勞動強度。汽缸采用臺灣亞德客汽缸SC125*450，最大可抬片直徑φ1000mm。 

●  上膠下鋼夾棍電動送片，采用擺輥感應驅動電機送片。夾片采用臺灣亞德客SI40*50。減速電機采用國產品牌速博雷爾RV063-0.75-4P-25-B3渦輪減速機。觸碰開關采用國際平牌接近開關。啟停自動控制。 

● 抬片架采用國標型鋼與型材組合。具有高強度以及耐用型。

 

B、   成型機：

● 加熱電爐采用上下爐結構，整體可橫向退爐。退爐汽缸采用臺灣亞德客SI63*1200. 

● 加熱瓦片采用陶瓷輻射加熱器，型號122*122，加熱功率400W,上下輻射加熱器共計99*2=198片。分2*9=18路控溫。控溫采用日本富士PID調節控溫。固態采用臺灣優凱特。精確控制塑片溫度，確使塑片溫度均勻，提高塑片成型制品質量。 

● 加熱電爐上下絲桿可手動調節至塑片的最佳輻射加熱高度，適應各類物料加熱波段。 

● 加熱有保溫隔熱裝置，在生產過程中可減少熱量的損失，減少功耗。 

● 電爐外結構采用優質不銹鋼組成。 

● 成型機機架采用國標100*100方管焊接。 

● 模臺采用QT500珠光體型球墨鑄鐵，具有中高等強度、中等韌性和塑性，綜合性能較高，耐磨性和減振性良好，鑄造工藝性能良好等特點。 

● 模臺開合采用液壓控制。品牌油缸110*151兩支。 

● 液壓電磁閥合資品牌，液壓油泵以及冷卻器均采用國產品牌。 

● 液壓馬達采用15KW與2.2kw大小泵控制。 

● 送片裝置采用閉合式鏈軌輸送，鏈軌采用優質合金鋼氮化處理，具有強度高，耐磨性好等優點。

 

● 送片驅動采用日本安川2.9伺服馬達以及控制器，配合東歷伺服減速機，減速比為10:1，精確控制送片長度，裁切長度。 

● 鏈軌寬度采用手動絲桿調節，以便適應不同制品寬度。 

● 模臺導柱潤滑系統以及上下五支點潤滑采用自動油脂潤滑系統。 

● 成型采用負壓吸塑成型。真空泵采用德國BUSCH普旭RA0100F進口原裝真空泵，功率2.2Kw。 

● 上模臺調節采用電動自動調模裝置，調模減速齒輪馬達采用臺灣東歷PL40-2200-100S3-B。 

● 上模臺調節采用鏈條串聯，控制模臺同步升降。 

● 成型上下工作模臺均配置正負壓通氣孔，用于負壓吸塑成型，（根據客戶需要可配置正壓吹氣成型）。上下吹氣脫模。

 

● 成型上下工作模臺均配置正負壓通氣孔，用于負壓吸塑成型，（根據客戶需要可配置正壓吹氣成型）。上下吹氣脫模。 

● 五支點采用45#碳素鋼鍛件，銷軸采用40Cr合金鋼鍛件。具有高強度，耐扭矩，耐磨性強。 

● 五支點導向軸采用45#鍍鉻軸，確使五支點不偏移，穩定合模的可靠性。 

● 模臺導柱采用P20鍛件，四導柱結構，穩定可靠。 

● 模臺開合模油缸控制采用日本歐姆龍接近開關。 

● 熱封板開合采用臺灣亞德客SI50*150。

 

C、   橫切機：

● 橫切機架采用國標型鋼與國標型材組合。 

● 接料采用輸送帶輸送后收集制品。輸送帶采用PVC條式輸送帶。輸送馬達RV050-0.37-4P-30-B3速博雷爾渦輪減速馬達。 

● 橫切機架進退采用臺灣上銀HG25CA-1500直線導軌導正，手動調節進退。 

● 橫切配置一把刀片，采用德國FESTO無桿汽缸OSP-P32-1100驅動刀片。 

● 縱切配置3把刀片，可對開，可切邊。采用德國FESTO無桿汽缸OSP-P32-1300驅動刀片。 

● 縱切導向采用臺灣上銀直線導軌HG25CA-1500直線導軌導正. 

● 橫切機壓片采用臺灣亞德客汽缸SI63-80。 

● 油壓緩沖器采用臺灣亞德客ACA2040

 

D、   廢邊卷取機：

● 與橫切機安裝組合。結構合理，簡單，節省空間。 

● 配置廢邊卷取裝置2套，以便不停機更換卷軸。操作方便，簡單。 

● 卷取驅動馬達為60WJSCC國際品牌減速齒輪馬達。 

● 卷取裝置為上下排列裝置。

 

E、   電氣控制系統：

● 人機界面采用臺灣維綸觸摸屏。 

● PLC采用日本歐姆龍工業計算機控制器。 

● 伺服驅動采用安川伺服馬達 

● 溫控表采用富士PID控溫調節模塊，更精確控制溫度。 

● 開關以及斷路器均采用TCL. 

● 按鈕、接觸器均采用法國施耐德。 

● 接近開關以及中間繼電器使用日本歐姆龍。

設備功率表

總電源線: 185平方*4線 或 240平方*4線（推薦）

LS130-110高速淋水片自動熱成型機

LS130-110Automatic thermoforming machine for high-speed water spraying sheet

 

一．技術參數：

 I.Technical parameters:

設備型號 Equipment model	LS130-110
處理物料 Handle material	PP、PET、PS、PVC、PLA
片材最大寬度 Maximum width of sheet	1150mm
片材厚度 Sheet thickness	0.2~1.5mm
最快成型次數 Fastest forming times	12次/min
最大成型面積 Maximum forming area	1250x1000mm
最大成型深度 Maximum forming depth	150mm
整機總功率 Machine total power	約135Kw
整機尺寸 Machine size	10M*2.6M*2.1M
使用電源 Power supply	380V三相四線 380V three phase four wire
整機重量 Machine weight	約10T About 10T
水源 Water source	冷卻水源或自來水 Cooling water source or tap water
氣源 Air source	0.8MPa

 

二．機組特點：

II.Machine features:

1.成型組與橫切刀架組合連接，適用于各類型片材熱塑負壓成型，尤其適應冷凝器淋水塑片負壓成型。 

1. The forming group is connected with the cross cutting tool holder, which is suitable for all types of sheet thermoplastic negative molding, especially for condenser spray plastic sheet negative molding.

2.機器與搭配的模具設計有重復段。制品每版對接處不產生接紋線條。 

2. The design of the machine and matching mould has repetition. There is no line at the junction of each plate.

3.工作模臺適應模具面積最大寬1100x長1300mm，適應制品剪切后面積1000*1250.

3. The working die table is suitable for the mold with the maximum width of 1100x length of 1300mm and the product area of 1000*1250 after cutting.

三．片材生產工藝：

III.Sheet metal production process:

→塑片上料→預熱→負壓成型→脫模→橫切。

→ Plastic sheet feeding → preheating → negative pressure forming → stripping → crosscutting.

 

四．設備組成：

IV.Equipment composition:

序號 No	名稱 Name	數量 Quantity
A	放片架 Put sheet frame	1臺 1set
B	成型機 Forming machine	1臺 1set
C	橫切機 Transverse cutting machine	1臺 1set
D	廢邊卷取機 coiler for trimmings	1臺 1set
E	電氣控制系統 electrical control system	1套 1set

 

五、  單機組成：

V.Machine composition:

A、   放片架：

A. Put sheet rack:

● 氣動抬片，減輕操作者勞動強度。汽缸采用臺灣亞德客汽缸SC125*450，最大可抬片直徑φ1000mm。 

● Pneumatic lift plate, reduce the labor intensity of operators. The cylinder USES Taiwan Yadeke cylinder SC125*450, the maximum lift plate diameter 1000mm.

●  上膠下鋼夾棍電動送片，采用擺輥感應驅動電機送片。夾片采用臺灣亞德客SI40*50。減速電機采用國產品牌速博雷爾RV063-0.75-4P-25-B3渦輪減速機。觸碰開關采用國際平牌接近開關。啟停自動控制。 

● The upper glue and lower steel sandwich-bar electric feed sheet, using swing roller induction drive motor feed sheet. The clamping piece adopts Taiwan Yade SI40*50. The deceleration motor adopts the turboreducer rV063-0.75-4P-25-B3 of the domestic brand Speedborrell. The touch switch adopts international flat plate proximity switch. Automatic start-stop control.

● 抬片架采用國標型鋼與型材組合。具有高強度以及耐用型。

● The frame adopts the national standard steel and profile combination. It has high strength and durability.

 

B、   成型機：

B. Forming machine:

● 加熱電爐采用上下爐結構，整體可橫向退爐。退爐汽缸采用臺灣亞德客SI63*1200. 

● Heating furnace adopts upper and lower furnace structure, the whole can be transverse back furnace. The cylinder of reversion furnace adopts Taiwan yade ke SI63*1200.

● 加熱瓦片采用陶瓷輻射加熱器，型號122*122，加熱功率400W,上下輻射加熱器共計99*2=198片。分2*9=18路控溫。控溫采用日本富士PID調節控溫。固態采用臺灣優凱特。精確控制塑片溫度，確使塑片溫度均勻，提高塑片成型制品質量。 

● Ceramic radiant heater is used for heating tile, model 122*122, heating power 400W, total 99*2=198 pieces of upper and lower radiant heater. 2*9=18 channel temperature control. Temperature control adopts Fuji PID from Japan to adjust and control temperature. The solid state adopts Taiwan Uct. Accurately control the temperature of plastic sheet, ensure the uniform temperature of plastic sheet, improve the quality of plastic sheet forming products.

● 加熱電爐上下絲桿可手動調節至塑片的最佳輻射加熱高度，適應各類物料加熱波段。 

● The upper and lower screw of the heating furnace can be manually adjusted to the optimal radiation heating height of plastic sheet, suitable for the heating band of all kinds of materials.

● 加熱有保溫隔熱裝置，在生產過程中可減少熱量的損失，減少功耗。 

● Heating with thermal insulation device, in the production process can reduce heat loss, reduce power consumption.

● 電爐外結構采用優質不銹鋼組成。 

● The structure outside the electric furnace is made of high quality stainless steel.

● 成型機機架采用國標100*100方管焊接。 

● Forming machine frame adopts gb 100*100 square pipe welding.

● 模臺采用QT500珠光體型球墨鑄鐵，具有中高等強度、中等韌性和塑性，綜合性能較高，耐磨性和減振性良好，鑄造工藝性能良好等特點。 

● The die table adopts QT500 pearlescent nodular cast iron, which has the characteristics of medium and high strength, medium toughness and plasticity, high comprehensive performance, good wear resistance and vibration reduction, and good casting process performance.

● 模臺開合采用液壓控制。品牌油缸110*151兩支。 

● The opening and closing of the die table adopts hydraulic control. Brand oil cylinder 110*151 2pcs

● 液壓電磁閥合資品牌，液壓油泵以及冷卻器均采用國產品牌。

● Joint venture brand of hydraulic solenoid valve, hydraulic oil pump and cooler are all domestic brands.

● 液壓馬達采用15KW與2.2kw大小泵控制。 

● Hydraulic motor adopts 15KW and 2.2KW pump control.

● 送片裝置采用閉合式鏈軌輸送，鏈軌采用優質合金鋼氮化處理，具有強度高，耐磨性好等優點。

    ● The plate conveying device adopts closed type chain rail conveying, chain rail adopts high quality alloy steel nitriding treatment, with high strength, good wear resistance and other advantages.

● 送片驅動采用日本安川2.9伺服馬達以及控制器，配合東歷伺服減速機，減速比為10:1，精確控制送片長度，裁切長度。 

● Chip feeding drive adopts Japan Yaskawa 2.9 servo motor and controller, with Dongli servo reducer, the reduction ratio is 10:1, precise control of chip feeding length, cutting length.

● 鏈軌寬度采用手動絲桿調節，以便適應不同制品寬度。 

● The chain rail width is adjusted by manual screw, so as to adapt to the width of different products.

● 模臺導柱潤滑系統以及上下五支點潤滑采用自動油脂潤滑系統。 

● The guide column lubrication system and the upper and lower five fulcrum lubrication system adopt automatic grease lubrication system.

● 成型采用負壓吸塑成型。真空泵采用德國BUSCH普旭RA0100F進口原裝真空泵，功率2.2Kw。 

● Molding adopts negative pressure suction molding. The vacuum pump adopts the original vacuum pump imported from Germany BUSCH Puxu RA0100F, with the power of 2.2KW.

● 上模臺調節采用電動自動調模裝置，調模減速齒輪馬達采用臺灣東歷PL40-2200-100S3-B。 

● The upper die table is adjusted by electric automatic die adjusting device, and the adjusting reduction gear motor is Taiwan Dongli PL40-2200-100S3-B.

● 上模臺調節采用鏈條串聯，控制模臺同步升降。

 ● The upper die table adopts chain series to control the synchronous rise and fall of the die table.

● 成型上下工作模臺均配置正負壓通氣孔，用于負壓吸塑成型，（根據客戶需要可配置正壓吹氣成型）。上下吹氣脫模。

 ● Forming upper and lower working die sets are equipped with positive and negative pressure air vents for negative pressure blister forming (according to customer needs can be configured with positive pressure air blowing forming). Blow the mold up and down.

● 成型上下工作模臺均配置正負壓通氣孔，用于負壓吸塑成型，（根據客戶需要可配置正壓吹氣成型）。上下吹氣脫模。 

● Forming upper and lower working die sets are equipped with positive and negative pressure air vents for negative pressure blister forming (according to customer needs can be configured with positive pressure air blowing forming). Blow the mold up and down.

● 五支點采用45#碳素鋼鍛件，銷軸采用40Cr合金鋼鍛件。具有高強度，耐扭矩，耐磨性強。

● Five fulcrum adopts 45# carbon steel forging, pin shaft adopts 40Cr alloy steel forging. High strength, torque resistance and wear resistance.

● 五支點導向軸采用45#鍍鉻軸，確使五支點不偏移，穩定合模的可靠性。

 ● Five fulcrum guide shaft using 45# chrome plated axis, ensure that the five fulcrum is not offset, stability of the reliability of the closing mold.

● 模臺導柱采用P20鍛件，四導柱結構，穩定可靠。

 ● The guide column of the die table adopts P20 forgings, and the four-guide column structure is stable and reliable.

● 模臺開合模油缸控制采用日本歐姆龍接近開關。

 ● The Japanese Omron approach switch is used for the opening and closing of the die cylinder control.

● 熱封板開合采用臺灣亞德客SI50*150。

● The opening and closing of hot seal plate adopts Taiwan Yade SI50*150.

 

C、   橫切機：

C. Transverse cutting machine

● 橫切機架采用國標型鋼與國標型材組合。 

● The cross - cutting frame adopts gb steel and GB profile combination.

● 接料采用輸送帶輸送后收集制品。輸送帶采用PVC條式輸送帶。輸送馬達RV050-0.37-4P-30-B3速博雷爾渦輪減速馬達。 

● The material is collected after conveying by conveyor belt. Conveyor belt adopts PVC strip conveyor belt. Transport motor RV050-0.37-4P-30-B3 Speed Borrell turbo-reduction motor.

● 橫切機架進退采用臺灣上銀HG25CA-1500直線導軌導正，手動調節進退。 

● The cross cutting frame adopts Taiwan Shangyin HG25CA-1500 linear guide to guide advance and retreat, and manually adjust advance and retreat.

● 橫切配置一把刀片，采用德國FESTO無桿汽缸OSP-P32-1100驅動刀片。

 ● A cross-cutting blade is equipped with a German FESTO Steerless FESTO pneumatic OSP-P32-1100 driving blade.

● 縱切配置3把刀片，可對開，可切邊。采用德國FESTO無桿汽缸OSP-P32-1300驅動刀片。 

● Longitudinal cutting configuration of 3 blades, can be split, can be cut edge. The German FESTO Stick-less cylinder OSP-P32-1300 is used to drive the blades.

● 縱切導向采用臺灣上銀直線導軌HG25CA-1500直線導軌導正. 

● The vertical cutting guide adopts Taiwan silver straight guide hG25CA-1500 straight guide.

● 橫切機壓片采用臺灣亞德客汽缸SI63-80。 

● The cross cutting machine press adopts Taiwan Yade cylinder SI63-80.

● 油壓緩沖器采用臺灣亞德客ACA2040

● The oil pressure buffer adopts Taiwan Yade ACA2040

 

D、   廢邊卷取機：

D. Coiler for trimmings

● 與橫切機安裝組合。結構合理，簡單，節省空間。

 ● With cross cutting machine installation combination. Reasonable structure, simple, saving space.

● 配置廢邊卷取裝置2套，以便不停機更換卷軸。操作方便，簡單。 

● It is equipped with 2 sets of waste edge rewind device to replace the reel without stopping the machine. Easy to operate and simple.

● 卷取驅動馬達為60WJSCC國際品牌減速齒輪馬達。 

● The coiling drive motor is 60WJSCC international brand reduction gear motor.

● 卷取裝置為上下排列裝置。

● The coiling device is up and down arrangement device.

 

E、   電氣控制系統：

E. Electrical control system:

● 人機界面采用臺灣維綸觸摸屏。 

● Taiwan Vinylon touch screen is used for human - machine interface.

● PLC采用日本歐姆龍工業計算機控制器。

 ● PLC adopts Japanese Omron industrial computer controller.

● 伺服驅動采用安川伺服馬達 

● Servo drive adopts Yaskawa servo motor

● 溫控表采用富士PID控溫調節模塊，更精確控制溫度。

 ● Fuji PID temperature control module is adopted to control the temperature more accurately.

● 開關以及斷路器均采用TCL. 

● Switches and circuit breakers are TCL.

● 按鈕、接觸器均采用法國施耐德。

 ● Buttons and contactors are made by Schneider from France.

● 接近開關以及中間繼電器使用日本歐姆龍。

● Proximity switches and intermediate relays use Japanese Omron.