DGW-7858 多工位熱成型機

DGW-7858 Multi-station thermoforming machine

 

一、主要技術參數：

I. Main Technical parameters:

1. 適用材料：PP、PS、PET、PVC、PE、PLA

1.Application Materials：PP、PS、PET、PVC、PE、PLA

2. 最大成型面積：780*580mm

2. Maximum forming area: 780*580mm

3. 最小成型面積：375*270mm

3. Minimum forming area: 375*270mm

4. 最大沖裁面積：780*580mm

4. Maximum punching area: 780*580mm

5. 片材厚度范圍：0.2-2.0mm

5. Sheet thickness range: 0.2-2.0mm

6. 成型工位最大行程： 160mm

6. Maximum stroke of forming station: 160mm

7. 最大輸送長度：5000-6000mm/min

7. Maximum conveying length: 5000-6000mm /min

8. 最大加熱功率：142Kw

8. Maximum heating power: 142Kw

9. 設備最大尺寸：16*2.2*4M

9. Maximum size of equipment: 16*2.2*4M

10. 總重量：大約 13T

10. Total weight: about 13T

11. 總功率：大約210KW

11.Total power: about 210KW

12. 適用功率：380V/3P/50HZ

12. Applicable power: 380V/3P/50HZ

13. 使用氣源：0.8MPA,≥3m3/min

13. Air source: 0.8MPA≥3m3/min

14. 產品類型: 成型冷卻

14. Product type: Molding cooling

15. 最大成型壓力：6MPA

15. Maximum forming pressure: 6MPA

16. 最大沖剪力: 50 tons

16. Maximum punching shear : 50 tons

二、機械性能及特性

II. Mechanical properties and characteristics

1、速度快、噪音低、可靠性強、操作方便，每分鐘可達30次循環，全部采用絕對伺服控制系統，再加上先進的自動化系統，加工PP、PS、BOPS、PE、PVC、APET或CPET、DGW高速成型機均無瑕疵。

1, Fast speed, low noise, strong reliability, easy operation, up to 30 cycles per minute, all adopt absolute servo control system, coupled with advanced automation system, processing PP, PS, BOPS, PE, PVC, APET or CPET, DGW high speed molding machine have no defects.

2、先進的加熱系統，采用新型溫度控制模塊，響應速度快，時間短，效率高，能耗低。

2. Advanced heating system, adopting new temperature control module, with fast response, short time, high efficiency and low energy consumption.

3、可配備先進的套色系統，針對凹版印刷和熱塑性技術的流行產品，可一次性熱成型、沖孔、剪切。

3, Can be equipped with advanced color system, for gravure printing and thermoplastic technology of popular products, can be a one-time hot forming, punching, shearing.

4、機械、氣動、電氣一體化。每個動作程序都由PLC控制。觸摸屏操作，簡單方便。

4. Mechanical, pneumatic and electrical integration. Each action program is controlled by PLC. Touch screen operation, simple and convenient.

5、正負壓成型。

5. Positive and negative pressure forming.

6、頂部和底部的成型方式。

6. Top and bottom molding way.

7、伺服進給，無級調速，速度快，準確穩定。

7. Servo feed, stepless speed regulation, fast speed, accurate and stable.

8、上，下電加熱爐加熱方式。

8. Up and down electric heating furnace heating mode.

9、板鏈邊緣預熱裝置，減少了板鏈斷裂的情況。

9, Plate chain edge preheating device, reduce the plate chain fracture.

10、電加熱爐溫度控制系統采用整個計算機智能自動補償控制,部門一個控制一個使用數字輸入人機界面,有微調精度高,溫度均勻,溫度上升快,穩定性(不影響外部電壓,溫度波動不超過1度)、能耗低(節能15%左右),

該爐板使用壽命長等優點。

10, The temperature control system of electric heating furnace adopts the whole computer intelligent automatic compensation control, one department control one using digital input man-machine interface, has high precision of fine tuning, uniform temperature, fast temperature rise, stability (does not affect the external voltage, temperature fluctuation does not exceed 1 degree), low energy consumption (about 15% energy saving),

Long service life of the furnace plate and other advantages.

11、成型、切割單元開模、合模伺服控制，產品自動計數輸出。

11. Servo control of mold opening and closing of molding and cutting units, and automatic counting output of products.

12、產品上下堆疊的選擇和匹配方式。

12. Selection and matching way of stacking products up and down.

13、具有產品數據和參數文件存儲功能。

13. Product data and parameter file storage function.

14、連接軌的寬度可以同步調節，也可以單獨用電調節。

14. The width of the connection can be adjusted synchronously or by electricity alone.

15、電熱爐自動除塵裝置。

15. Electric heating furnace automatic dust removal device.

16、機械進料盤管裝置降低了工人的勞動強度。

16. The mechanical feeding coil unit reduces the labor intensity of workers.

 

三、主要機械配置

III.Main mechanical configuration

1、框架采用國標方管與國標優質結構鋼焊接組合而成。

1. The frame is welded with gb square pipe and GB high quality structural steel.

2、模具臺面采用優質球磨機QT450鑄鐵。高塑性和韌性，以及比碳鋼更高的強度，從而提高機械性能和使用壽命。

2. The mould table is made of high-quality ball mill QT450 cast iron. High plasticity and toughness, as well as higher strength than carbon steel, thus improving mechanical properties and service life.

3、采用伺服電機驅動減速機驅動偏心連桿機構，形成沖切位置。成型工位上下模具平臺均采用西門子6.9kw伺服電機。沖孔工位采用上下6.9kw西門子伺服電機。沖剪工位采用上下6.9kw西門子伺服電機。堆疊系統采用3.9kw西門子伺服電機。

3. Servo motor drives reducer to drive eccentric connecting rod mechanism to form punching and cutting position. Siemens 6.9KW servo motor is used in the upper and lower mold platform of the forming station. The punching station adopts upper and lower 6.9 kW Siemens servo motors. The punching and shearing station adopts upper and lower 6.9 kW Siemens servo motors. The stack system USES a 3.9-kw Siemens servo motor.

4、上下電爐可縱向進退，可使加熱更加均勻。整體電爐可橫向拆卸。

4.Up and down the electric furnace can be longitudinal advance and retreat, can make heating more uniform. The whole furnace can be disassembled laterally.

5、上下加熱磚采用德國進口節能輻射加熱磚。

5. The upper and lower heating brick adopts energy-saving radiant heating brick imported from Germany.

6、進給采用6.9kw西門子伺服電機驅動鏈輪鏈條，使進給更加準確。

6. Feed adopts 6.9kW Siemens servo motor to drive sprocket chain, making feed more accurate.

 

四、主要電氣配置

IV. Main electrical configuration

     1、可編程邏輯控制器(PLC): 國際知名品牌

1. Programmable Logic Controller (PLC): an international famous brand

2、觸摸屏10.4英寸顏色: 國際知名品牌

2. 10.4-inch color of touch screen: a well-known international brand

3、伺服驅動：西門子

3. Servo drive: Siemens

4、交流接觸器：國際知名品牌

4. Communication contactor: an internationally renowned brand

5、熱繼電器：國際知名品牌

5. Thermal relay: an international famous brand

6、中間繼電器：國際知名品牌

6. Intermediate relay: international famous brand

7、真空泵：國際知名品牌

7. Vacuum pump: an international famous brand

8、電子壓力傳感器：國際知名品牌

8. Electronic pressure sensor: an international famous brand

9、氣動元件：臺灣亞德客

9. Pneumatic components: Taiwan AirTAC

10、氣缸：臺灣亞德客

10. Cylinder: Taiwan AirTAC

11、壓力傳感器：國際知名品牌

11. Pressure sensor: a well-known international brand

12、真空閥：國際知名品牌

12. Vacuum valve: international famous brand